Projects & applications

Engineering in practice.

Selected examples of how Rootstock Systems applies 3D scanning, reverse engineering, CAD and product-development thinking to real engineering problems.

Reverse engineering workflow from original VW Golf 3 flange through 3D scanning and CAD to an aluminium replacement
Reverse engineering · 3D scanning

From a failing physical part to an improved component.

A VW Golf 3 coolant flange was reverse engineered from the original plastic component. The physical geometry was captured, recreated in CAD and used to develop an aluminium replacement.

01
Original componentExisting geometry and interfaces captured from the physical part.
02
3D scan & CAD reconstructionPhysical geometry converted into useful engineering CAD.
03
Improved replacementAluminium component developed as an alternative to the original plastic part.
Vehicle engineering

Ground-Based Vehicle

CAD development of a ground-based vehicle architecture, including structural layout, wheel assemblies and component integration.

VW Crafter camper shower and toilet with shower tray reverse-engineering workflow
Vehicle engineering · Reverse engineering

VW Crafter Camper Shower Tray

Application of 3D scanning and CAD reconstruction to develop a vehicle-specific shower tray for a compact camper shower and toilet module.

3D scanning and reverse engineering process illustration
3D scanning · CAD

Physical Geometry to CAD

Reverse engineering workflow for capturing existing components and turning physical geometry into editable engineering information.

Composite ground vehicle underside CAD structure
Product development

Structural Product Development

Engineering design work combining CAD, structural architecture and practical manufacturing considerations.

Applications

Where this capability can be applied.

Rootstock is building a specialist capability for projects where accurate physical geometry, existing interfaces or difficult-to-measure surfaces are central to the design.

Campervan conversions

Vehicle-specific furniture, shower systems, tanks, equipment mounts and interior components.

Ambulance & special-purpose vehicles

Engineering support for equipment integration and custom interior or exterior components.

Legacy & replacement parts

Capture and reconstruct parts where original CAD data or drawings are unavailable.